Precision PCD carbide milling cutter profile milling cutter Diamond End Mill Cutting Tool PCD Cutter
Main indicators
PCD particle size is submicron, 2 m, 5 m, 10 m, 25 m and 2~30 m, among which CDW010 with 10 m particle size is of general type, anti-crushing blade type and wear resistance are good. Generally, the bigger the particle size is, the more wear resistance the blade has, while CDW302 with mixed particle size of 2~30 m has better wear resistance.As shown in the figure, the comparison of anti-collapse blade and wear resistance of different PCD particle sizes, as well as the comparison of discharge characteristics and wear resistance.
1. The hardness of PCD is up to 8000HV, which is 8~12 times of the hard alloy;
2, the thermal conductivity of PCD is 700W/mK, 1.5~9 times of hard alloy, even higher than PCBN and copper, so PCD tool heat transfer quickly
3. The friction coefficient of PCD is generally only 0.1~0.3(the friction coefficient of cemented carbide is 0.4~1), so PCD tool can significantly reduce the cutting force;
4. The thermal expansion coefficient of PCD is only 0.9×10^-6~1.18×10^-6, which is only equivalent to 1/5 of the cemented carbide. Therefore, the PCD tool has low thermal deformation and high machining accuracy.
5. The affinity between PCD tools and nonferrous and nonmetallic materials is very small, and the chips are not easy to bond to the tip during the processing, forming chip deposits.
| PCD Recommended Cutting Condition |
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics |
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
| Welcome and congratulations!You found us a professional factory! |
| Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
| 2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. |
| 3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. |
| 4. HS Code reference for you to control everything:8207709000. |
| 5. Mixed size and types in one batch available. |
| 6. For distributor,we can label your brands on cutters and plastic box. |
| Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
| 2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! |
| MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
| OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
| Samples Service | 1. Some items free samples for you. |
| 2. Free samples but pay shipping cost. |
| 3. Lowest shiping fee for you to choose. |
| 4. Order to us,sample fee will be refund to you. |
| 5. Become our VIP clients,free samples for you! |
| 6.OEM samples are hot welcome. |
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
- 1. 10 years experience in carbide roll and cutting tool manufacturing
- 2. From row material to tool produdtion.
- 3. World top level prodution equipment and rich experience team
ATTACTION:
- 1. Make sure work piece and machine are stable and use a precision holder.
- 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
- 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.
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Precision 1 Flute 120° Helix PCD Carbide Milling Cutter Images
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